PC&I QAS

OUR SERVICES

Inspection Services

What We Do

Services we provide to clients.

Inspection Services (Coming Soon)

Inspection Services

i) Factory Acceptance Test (FAT)

Ensure your equipment or plant has been completed to the required quality and meets all contractual specifications.

Our experts are available to be on-site at your production facility to provide third-party Verification that your factory acceptance tests meet the highest safety and performance standards in the industry.

Before delivery or final installation, you need to be certain that your equipment or plant has been completed to the required quality and is fully operational. Our factory acceptance test determines whether your equipment or plant operates as intended and meets all contractual specifications.

 Why use a factory acceptance test from PCI QAS?

Our comprehensive factory acceptance test is the most cost-effective way to ensure that your equipment or plant operates correctly. As a highly qualified, independent third-party, we have the trusted skills and resources to perform reliable testing. Alternatively, we can witness appropriate testing on your behalf.

Our factory acceptance test helps you to:

  • Gain independent proof of functionality, quality and integrity with our comprehensive checking process
  • Verify all-important documents, such as manuals, instructions, plans, drawings, piping and instrumentation diagrams (P&IDs)
  • Ensure that your equipment or plant performs as expected under the testable range of foreseeable conditions, including misuse and error

Factory acceptance testing: Our contribution to your success

PCI QAS experts offer manufacturers, EPC contractors, owners and operators a wide range of factory acceptance testing services including:

  • Check for completeness
  • Verification against contractual requirements
  • Proof of functionality by either a conventional function test or simulation
  • Final inspection of equipment and components

Services for proof of functionality

We use conventional function tests or simulation as part of a factory acceptance test to prove that your plant, its systems and its components meet contractual requirements. This includes the verification of documents such as manuals, plans, drawings as well as piping and instrumentation diagrams (P&IDs).

Final inspection services

We conduct the final inspection according to the specifications you approved. This may include checking conformity of drawings and documents, inspecting nameplate data, general appearance and verifying the quality of painting and coating.

ii) Structural Steelwork Inspection

Our structural steelwork inspection services include the following:

  • Review of Documentations, Manuals, Procedures, Plans, Systems, etc.
  • Material Inspection
  • Welding Procedure & Welder Qualification Verfication
  • Joint Fit-Up Inspection
  • Visual Inspection & Dimensional Verification
  • Bolt Tightening (Torque) Inspection
  • Welding Inspection
  • Coating Inspection
  • Inspection of Structural Members

iii) Site Investigation

Our Site Investigation Unit is able to conduct site tests and provide various geotechnical and structural instrumentation services to study geotechnical behaviour and structural movements which are often associated with projects involving foundation, deep excavation, and underground tunnels, on-ground Mass Rapid Transit (MRT) Systems, expressways and flyovers.

 

We are also able to carry out laboratory testing of undisturbed samples, prepare various analysis and reports, as well as engineering recommendation for foundation analysis.

 

Our Site Investigation tests include:

           i) Soil

  • Stationary Piston Sampler
  • Standard Penetration Test
  • Field Permeability Test
  • Open Thin Wall Sampler
  • Vane Shear Test
  • Dynamic Probing Test
  • Mazier Sampler
  • Pressuremeter Test

    ii ) Rock
  • Rock Core Barrel
  • Field Permeability Test

iv) Engineering Inspection.

Inspection services from PC&I help you to reduce risk and ensure quality and accuracy, as well as meeting regulatory requirements.

v) Petroleum and chemical cargo inspection.

  • Petroleum Cargo Inspection
  • Petrochemical Cargo Inspection
  • Biofuels Testing and Inspection
  • Inspecting Bulk Commodity Cargos

vi) Pre-Shipment Inspection (PSI)

These following processes are carried out within the scope of Pre-Shipment Inspection (PSI) services for exportation and importation:

  • Invoice/Content Suitability,
  • Verification of Product Conformity,
  • Amount-Weight Controls,
  • Marking, packaging and visual control,
  • Supervision of activities such as loading, unloading, storing and transporting,
  • Conveyor and warehouse cleaning control

vii) Consignment Based Conformity Assessment (CBCA)

  • Consignment Based Conformity Assessment is a process through which goods to be shipped are certificated as conforming to national and international standards and technical regulations.
  • Consignment Based Conformity Assessment is solely valid for the consignment/batch that is subject to inspection at that time.

viii) Vendor Assessment

  • Within the scope of the Vendor Assessment Service, vendors are assessed by our Institution as a 3rd party on behalf of our customers, in accordance with the related system standards and criteria determined with the customers.

ix) Third Party Inspection of Conformity to Customer´s Specifications

  • 3rd Party Inspection of Conformity to Customer’s Specifications is the assessment of the good purchased by the customer by a 3rd party in order to determine if the good meets requirements or not.
  • During performance of the services, our expert staff supervises inspections and experiments determined in the specification in case of necessity.

x) Market Surveillance

  • Market Surveillance and Inspection is an activity performed by a public authority to inspect if technical rules determined by public authority for the goods are followed or not.
  • In this context, the general purpose of Market Surveillance activities is to protect consumers from dangerous products and ensure that commercial enterprises carry out their legal obligations related to supply of compliant and safe goods to the market.

xi) Quality Assurance and Quality Control (QA/QC)

What is quality assurance and quality control (qa/qc)?

  • Quality assurance and quality control (QA/QC) are two different activities that are part of quality management. QA is focussed on the process used to measure and provide confidence that quality requirements will be fulfilled, thereby preventing defects. Examples of QA activities include the examination and coordination of production documents and manufacturing supervision. QC is the process that ensures that the quality requirements are indeed met by identifying and correcting defects. This includes the inspection of semi-finished products before and after processing.

Why is quality management important?

  • New build plant projects are always expected to be completed in a timely and cost-effective manner while complying with national and international regulations and requirements. Having a good quality management programme minimises defects and enables smooth transition through all phases of the project. In addition, ensuring the quality of structures, components, equipment and systems in a plant may improve its operability, availability, reliability, and maintainability throughout the rest of its lifetime.

PC&I ensures that your plant is built to quality standards.

  • From the design stage, we ensure that your components are compliant with relevant standards and requirements. Our experts can conduct tests on components at your suppliers’ site and recommend any adjustments required during the manufacturing process to ensure that they can meet your specifications, timeline and budget.
  • With our global multidisciplinary pool of experts which include welding engineers, welding technicians and inspectors experienced with the requirements of the power plant, chemical and pharmaceutical industries.

What does quality management in the chemical process industry and power plants involve?

-Manufacturing supervision and quality management

  • Support for investment projects under application
  • National / international regulations
  • Examination of request specifications and documents
  • Advisory on structural design
  • Testing scopes for special materials
  • Individual report on special materials
  • Expert activities

 

-Technical quality assurance (TQS)

  • Advice on the selection of semi-finished products, apparatus and pipe manufacturers
  • Support in the preparation of requested documents
  • Technical examination of offers and participation in tenders
  • Auditing of manufacturers and suppliers
  • Pre-inspection meetings before the start of production
  • Manufacturing-related tests at the manufacturer and on construction sites
  • Assessment non-destructive test results
  • Quality assurance of enamelled components
  • Testing of surface quality
  • Factory Acceptance Tests (FAT), Site Acceptance Tests (SAT), Inspection Release Certificate (IRC)
  • Tests according to customer specification of components for pharmaceutical equipment
  • Testing of fittings, housings, pumps, etc.
  • Positive Material Identification (PMI)
  • Video endoscopy
  • Ultrasonic wall thickness measurement
  • Airborne sound measurement on machines
  • Measurement and evaluation of vibrations on machines
  • Tests of stirrer drives
  • Expediting
  • Shipping control
  • Checking of manufacturer’s documentation
  • Inspection release

 

-Welding Technology

  • Training and testing of welding personnel
  • Monitoring of welders and extension of exams
  • Personnel certification according to PED 2014/68 / EU
  • Welding technical drawing test
  • Welding monitoring
  • Certification of procedural tests
  • Acceptance of working tests
  • Manual dexterity tests
  • Welding expert reports in case of damage

 

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